高比重合金（PM/MIM）臥式真空燒結裝備
設備用途及原理
本系列高比重合金（PM/MIM）臥式真空燒結裝備主要用于高比重合金的燒結。
主要功能：真空內燒，分壓燒結、通氫燒結、通氮燒結、真空降溫、自然降溫、充氣冷卻、強制冷卻等。
Overview and Principles
This series of high-proportion alloy (PM/MIM) horizontal vacuum sintering equipment, produced by is primarily applied for sintering of high-proportion alloy.
Its major functions: vacuum inside sintering, partial-pressure sintering, hydrogen sintering, vacuum cooling, natural cooling, charge cooling, and forced cooling etc.
設備優(yōu)勢及特點(diǎn) Advantages and Features
一、創(chuàng )新技術(shù)優(yōu)勢
1、燒結技術(shù)新標準；
2、多項行業(yè)首創(chuàng )的全新功能及工藝；
3、替代傳統鉬絲推桿式燒結爐，燒結產(chǎn)品質(zhì)量更高。
A. Innovative Technology Advantage
1. New standard on sintering technology;
2. Multi-field originally brand-new function and process;
3. Substitution for conventional tungsten-wire pusher type sintering furnace, generating higher-quality sintering products.
二、智能控制系統優(yōu)勢
1、采用10-15寸人機界面，集中輸入數據、集中管理、集中控制；
2、全自動(dòng)運行（壓力，流量，點(diǎn)火等全自動(dòng)調節）；
3、實(shí)時(shí)報警，歷史報警記錄；
4、報警后自動(dòng)判斷處理，分級等待；
5、溫度、流量、速率、壓力、工藝整體輸入；
6、實(shí)時(shí)趨勢曲線(xiàn)、歷史趨勢曲線(xiàn)；
7、操作權限：操作者、管理者等（密碼保護）；
8、多段工藝曲線(xiàn)選擇；
9、可升級遠程協(xié)助診斷功能系統。
B. Intelligent Control Technical Advantages
1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;
2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);
3. Real-time alarm, historical alarm recording;
4. Auto-deciding handling methods after alarming, waiting with grades;
5. Integrated input of temperature, flow, pressure, and boating time;
6. Real-time tendency curves and historical tendency curves;
7. Operating authorization: operator, manager etc. (password protected);
8. Multi-stage technological curve options;
9. Upgradable remote assisting-diagnosing system
三、整裝系統設計優(yōu)勢，占地面積小
1、采用立體化設計，將加熱變壓器立于爐體上方，冷卻水與爐體，泵組管道整體化設計，使占地面積縮小了30%，可選擇兩種擺放形式；
2、設備整機采用烤漆。
C. Overall Designing Advantages, occupying small area
1. Adopt 3D designing, placing heating pressure transformer above furnace, integrated designing of cooling water and furnace, pumping unit pipes, narrowing the occupied area with 30%, and two placing types available;
2. The entire equipment is painted by baking varnish.
四、工藝精準控制技術(shù)優(yōu)勢
1、采用質(zhì)量流量控制器及比例閥控制器，根據工藝參數自動(dòng)流量調節，避免了轉子流量計及開(kāi)閉式控制器因壓力波動(dòng)等參數的變化導致進(jìn)氣量的不穩定（20-50%波動(dòng)率）；
2、每種工藝氣體各有兩個(gè)報警輸出（警告報警、動(dòng)作報警）；
3、精細化氣體流動(dòng)控制，氣體能夠均勻的流過(guò)產(chǎn)品。
D. Process Accurate Controlling Technology Advantages
1. Adopt mass-and-flow controller and proportional valve controller, auto-regulating flow depending on process parameters, preventing the unstableness (20-50% fluctuating rate) of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.
2. Each process gas has two alarm output (warning alarm and action alarm);
3. Refined gas flowing control, and gas can evenly permeate into products.
五、生產(chǎn)效能大幅提升
1、生產(chǎn)能力單爐**1.5噸；
2、創(chuàng )新型保溫隔熱技術(shù)，節省電能50%以上；
3、氣體節省30%以上；
4、單爐燒結產(chǎn)品合格率≥99%。
E. Production Efficiency Greatly Increased
1. Production max output of singe furnace approximates 1.5 ton.
2. Innovative holding insulation technology, saving more than 50% electricity consumption.
3. Save more than 30% gas consuming.
4. Single-furnace product qualification ratio≥99%.
六、設備控制優(yōu)化，快速強制冷卻
1、后門(mén)內置熱交換器；
2、風(fēng)機變頻器無(wú)極控制；
3、根據工藝曲線(xiàn)降溫（速率可控制）；
4、提高生產(chǎn)效率。
F. Equipment Control Optimized, Fast Forced Cooling
1. Rear-door internal heat exchanger;
2. Fan frequency converter stepless controlling;
3. Cooling down according to process curves (speed is adjustable);
4. Increase production efficiency.
七、安全優(yōu)勢
1、大規格防爆裝置；
2、自動(dòng)泄壓裝置；
3、反充壓裝置。
G. Security Advantage
1. Huge-scale explosion-proof equipment;
2. Pressure auto-relief device;
3. Back-pressure filling device.
八、整機性能升級優(yōu)勢
1、爐內多點(diǎn)溫度檢測（美國熱電偶）；
2、冷卻水流量自動(dòng)檢測控制；
3、干式螺桿真空泵（德國萊寶/同級）；
4、閥門(mén)采用德國、日本品牌；
5、人機界面采用德國**品牌。
H. Integrated performance upgrading advantages
1. Multi-point temperature testing inside furnace (American thermocouple);
2. Auto-examining and controlling on cooling water flow/temperature;
3.Dry-style screw vacuum pump (German Leybold/same class);
4. Valves applies German and Japanese brands;
5. Human-machine interface adopts the best brand in Germany.
設備主要技術(shù)參數Principle Technical Parameters
以下是設備產(chǎn)品技術(shù)參數，部分數據會(huì )隨著(zhù)產(chǎn)品創(chuàng )新改進(jìn)，最新數據請聯(lián)系我們:
Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:
以上為標準配置，可根據客戶(hù)要求進(jìn)行調整。
It is standard configuration above, and can be adjusted according to the demand from customers.
